DMU-04

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 1 · Cell D · s/n DMU50-21476

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Late (14:00–22:00) · 219 of 249 min running

73%

Availability

87.8%

Performance

84.9%

Quality

98.4%

Current job

WO-24117

Blade root fixture · NT-6650-A

Pieces

29 / 40

Cycle time

6m 36s

This piece

4m 36s elapsed

Operator

Jaquelin McGlynn

Tool

T5 · Ø8 ball nose

Tool life left

41%

Finishes

07 Oct 18:48

Losses

Downtime by reason

30.5 minutes lost this shift, biggest first.

Setup / first-off

12.1 min

Tool change

4.8 min

No material

4.4 min

Waiting QA

3.8 min

Breakdown

3.7 min

No operator

1.8 min

Quality

Pieces this shift

Ideal 180 s versus actual 212 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (3)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24118

Nordwind Turbinen · RR-8834-B OP40 · Al 6061-T6 · setup 101 min

Queued

0/100 · due 09 Oct 04:09

WO-24117

Vogt Optics · NT-6650-A OP30 · Inconel 718 · setup 36 min

Running

29/40 · due 09 Oct 07:09

WO-24119

Brunner Hydraulik · ST-3390-A OP10 · H13 tool steel · setup 126 min

Queued

0/24 · due 10 Oct 15:09

Readings

Live telemetry

Polled every 5 seconds · spindle 5,576 h, service in 482 h

Spindle load

71 %

Spindle speed

8,936 rpm

Feed rate

1,624 mm/min

Spindle temp

50 °C

Coolant temp

27 °C

Coolant pressure

18.4 bar

Vibration

1.8 mm/s

Axis load B

28 %

Axis positions

-94.3

95.3

-60.0

-31.3

148.8

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (5)

Coolant level low in the tank

Alarm 7014 · 10-06 19:54

low

Coolant level low in the tank

Alarm 7014 · 10-06 15:53

high

Workpiece clamping pressure dropped

Alarm 9007 · 10-06 13:47

medium

Tool magazine index timeout

Alarm 4410 · 10-06 00:13

low

Workpiece clamping pressure dropped

Alarm 9007 · 10-05 23:04

high